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Mold Manufacturing Industry

Processing Pain Points Analysis:

Traditional mold processing suffers from large precision deviations (above ±0.1mm), long production cycles (7 processes), and high scrap rates (up to 3.2%). Complex cavity machining, in particular, relies heavily on manual experience, making it difficult to meet high-precision requirements.

Suitable Core Product Combination:

Gantry Machining Center + Vertical Machining Center + Guideway Grinding Machine. The gantry machining center enables integrated roughing and finishing of large mold cavities, the vertical machining center handles complex curved surfaces, and the guideway grinding machine ensures guideway accuracy.

Real-world Case:

Jiamite Technology introduced the Mold Cloud Industrial Internet Platform, combining it with gantry machining centers to achieve full lifecycle management of molds, reducing delivery time by 40%, increasing equipment utilization to 85%, and achieving a product qualification rate exceeding 99.5%.

Military and Aerospace Industry

Processing Pain Points Analysis:

Aerospace components require accuracy down to ±0.01mm. Difficult-to-machine materials such as titanium alloys are prone to work hardening, and complex surface machining relies on high-precision equipment.

Suitable Core Product Combination:

Gantry Machining Center + Optical Profile Grinding Machine + CNC Lathe. The gantry machining center handles large structural parts, the optical grinding machine achieves precision surface grinding, and the CNC lathe processes shaft-type parts.

Real-world Case:

Jun'ang P-series optical profile grinding machines machine aero-engine blades with a minimum inner radius of 0.03mm and a surface finish Ra of 0.2μm; an aerospace company uses gantry machining centers to machine satellite structural components, achieving a stable dimensional accuracy of ±0.005mm.

Automotive Parts Industry

Processing Pain Points Analysis:

Traditional welding processes result in a dimensional tolerance of ±0.3mm for chassis torsion beams and a scrap rate of 3.2%; solid machining of motor shafts for new energy vehicles has a material utilization rate of only 40% and long processing time (8 hours/piece).

Suitable Core Product Combination:

CNC lathe + gantry milling and boring machine + ultrasonic hardening equipment. CNC lathes achieve high-precision turning, gantry milling and boring machines complete the one-time clamping and machining of complex structural parts, and hardening equipment improves surface hardness.

Real-world Case:

A car manufacturer adopted multi-die continuous cold drawing technology + online eddy current testing, reducing the process to 3 steps, controlling the dimensional tolerance to ±0.05mm, reducing the scrap rate to 0.2%, and decreasing the unit cost by 18%; the "tube-instead-of-bar" process for motor shafts shortened the processing time to 3 hours and achieved a material utilization rate of 85%.

Wind and Nuclear Power Industries

Processing Pain Points Analysis:

Wind turbine spindles suffer from high material hardness (HRC50+), and intermittent cutting leads to frequent tool breakage and low processing efficiency; nuclear power valve sealing surfaces require stringent precision.

Suitable Core Product Combination:

Gantry milling machine + coordinate measuring machine + ultrasonic hardening equipment. The gantry milling machine completes the machining of large spindles, the coordinate measuring machine enables full-dimensional inspection, and the hardening equipment improves surface wear resistance.

Real-world Case:

Dorma Pramite customized T9415 grooved cutting tools for wind turbine spindles, increasing processing efficiency by 22% and extending tool life by 100%; nuclear power valve sealing surfaces were precision ground using a guideway grinder, achieving a surface roughness of Ra0.4μm and reducing leakage rate by 90%.

Marine Shipbuilding Industry

Processing Pain Points Analysis:

Machining titanium alloy for submarine pressure hulls is challenging (tensile strength ≥ 800MPa). Complex hole systems require IT7-level precision and a surface roughness within Ra 1.6μm.

Suitable Core Product Combination:

Gantry Machining Center + Vertical Lift Milling Machine + Turret-type Universal Radial Milling Machine. The gantry machining center handles large hull machining, the vertical lift milling machine processes complex hole systems, and the radial milling machine enables multi-angle machining.

Real-world Case:

A company in Zhoushan used a horizontal boring and milling machine to machine marine platform bases, achieving a hole diameter accuracy of ±0.02mm and a surface roughness of Ra 1.6μm. The number of processes was reduced from 12 to 8, increasing efficiency by 40%. For submarine hulls, wire EDM machines were used to cut complex holes, improving the pass rate by 30%.

Higher Education Teaching Industry

Processing Pain Points Analysis:

Traditional five-axis machining centers are large (requiring 5-8㎡), expensive (over one million RMB), and complex to operate, limiting student practical training.

Suitable Core Product Combination:

Desktop five-axis machining center + vertical machining center + teaching CNC lathe. The desktop five-axis machining center has a volume of only 0.8㎡, is compatible with 220V AC power, and comes with a teaching resource library.

Real-world Case:

A vocational college adopted a desktop five-axis machining center. The average annual electricity cost per unit was only 200 RMB. The utilization rate of practical training space for 36 students in groups increased by 3 times. Students can complete the machining of complex parts after 2 weeks of training and can start using enterprise equipment within 3 days after graduation, shortening the adaptation period by 2 weeks.

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